Material snob here tossing my 2 cents into the discussion. The big thing polyester brought to the table when I was researching materials was the UV resistance. That can be offset if you choose better materials like the UV treated nylon webbing @Fl Canopy Stalker uses in the Woods saddles, which is the same webbing I prefer. Polyester is softer than nylon but I don’t really like soft webbing on a saddle because briars will pick it to pieces. The treated nylon webbing brushes off briars and abrasions really well. This one only matters to weirdos like me but the quality and selection of colors are much better in nylon webbing. If I’m going to pay a premium for something I want it to look as good as it performs. There is nothing wrong with polyester I just prefer nylon in most cases, and it’s mostly just personal preference. Both are good enough for what we are doing with them. It’s definitely cheaper to use polyester and I too wish I could use it. It would save me half the webbing cost of building a saddle.
Thanks Jamie. Definitely more to think about for pluses for the nylon choice.
For me, I don’t wear the saddle until I am at the tree, so briars aren’t really an issue. Plus, I am a sweater and, due to sweating, my saddles do get wet.
The additional info. gives me more to think about in future personal saddle builds.
Thx