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Phantom Clone

Aaron Jones

Member
Joined
Jan 18, 2020
Messages
88
Well I finally finished my first fantom clone. Firstly, I just started sewing three or four weeks ago so there are definite things I could have done better. Several lines are terrible and not straight at all. There are definite rooms for approval.

I started with the dimensions of 24 inches long, 12 inches wide in the middle, football shaped down to 6 inches.
The bridge loops were 20 inches long and the lineman’s belt loops are 9.5 inches long.

I used seatbelt material for the main webbing. I used mil-spec 1 inch webbing for almost everything else. I used mil spec mesh for the center and used multicam ribbon around the mesh. I used one inch camo tubular webbing on the outside of the bridge loops and lineman’s Loop.

I used gutermann tera 40 for thee threading and I am using a Bernina Aurora 440 QE For the sewing. The sewing machine did fine until it went through the 6 layers of material but it still managed.

I started out with the shape and cut the material.


Then sewed the ribbon around the mesh.


Then I measured out the seatbelt for it to go around the outside of the mesh and to give me 20 inches for bridge loops. I then put 1 inch tubular webbing onto the seatbelt material by bending the seatbelt in half. Then I put small nylon balls inside the seatbelt that was folded in the tubular webbing. I then sewed the “comfort channels” into the webbing.


I then began sewing the seatbelt webbing onto the mesh. And only sewed onto the top to begin with.


Then I took the one inch webbing and measured out the length needed for the leg loop attachments. In the photos you can see that I put the leg loop attachments across the whole bottom. I then folded more one inch webbing around the seatbelt webbing so that I could make the leg straps. I ended up using clips to hold the mesh, seatbelt webbing, and all the one inch webbing together while I sewed it.


I then measured out the the length on one inch webbing to go on the outside of the seatbelt webbing for the lineman’s belt loops. I made sure to have the 9 inch lineman’s loops. I then put more tubular webbing around the one inch webbing to reinforce the lineman’s loops. I put 3 regular zip ties inside the tubular webbing to give the loops some rigidity. I did not take any photos of me doing this part. But you can see the webbing with the lineman’s belt loops.

I then used more clips to hold the lineman’s belt onto the seatbelt material on the outside. On the inside of the saddle, I put more one inch webbing that would become my waist straps later. I put them inside the clips as well to hold them. I sewed the webbing together in the middle. Then I measured an inch and a half from the middle sewn parts and sewed perpendicular to connect the webbing on the outside to the inside. You can see the sewing lines in the photos. I then clipped the bottom to hold it secure. I then sewed the bottom the same way.


I put the metal g hooks onto the legs and put the metal buckle onto the main waist strap and it was finished.


I am super happy with how this turned out. I sat in it with a makeshift bridge. It was super comfortable leaning but it took me a second to get comfortable sitting. The bottom seatbelt strap really wanted to dig into my thighs. I used the comfort channels and it helped but did not make it perfect. I will say that it still wanted ride up on me a little. I will put the utilibridge in it tomorrow!

For the next one, I will shorten the bridge loops. 20 inches is too long. I Should have down 16 inches for the bridge loops or even 14. I may try 14 next time.
I will also make the shape of the mesh better and use those clips more to hold the material. That really helped when I started using the clips.

Any suggestions and criticism is welcome!
 

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I could not attach the final photos in the first post. Here is it finished minus the utilibridge that I will do tomorrow.
 

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I’d like to attempt something similar. Any chance you could share how much of each type of material is required? I’m trying to figure out how much and what all I need to order to make a saddle.


Sent from my iPhone using Tapatalk Pro
 
I’d like to attempt something similar. Any chance you could share how much of each type of material is required? I’m trying to figure out how much and what all I need to order to make a saddle.
Sent from my iPhone using Tapatalk Pro


A yard of milspec mesh
10 yards of seatbelt 2 inch webbing
10 yards of seatbelt 1 inch webbing
2 yards of 1 inch tubular webbing
8 nylon 1/2 inch balls for channels
6 zip ties ( 3 zip ties in each lineman’s loop)
Gutter man tera 40 polyester thread
Proper size needles
A Heavy duty sewing machine
Above This will get you at least two saddles
You also have to get a buckle. I used a raptor II buckle
Several 1 inch sliders
2 g hooks
 
A yard of milspec mesh
10 yards of seatbelt 2 inch webbing
10 yards of seatbelt 1 inch webbing
2 yards of 1 inch tubular webbing
8 nylon 1/2 inch balls for channels
6 zip ties ( 3 zip ties in each lineman’s loop)
Gutter man tera 40 polyester thread
Proper size needles
A Heavy duty sewing machine
Above This will get you at least two saddles
You also have to get a buckle. I used a raptor II buckle
Several 1 inch sliders
2 g hooks

Thanks. I’ve got most of that on order. I just picked up an industrial machine so I’ll be running 138 polyester thread. Looking forward to starting.


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