Aaron Jones
Member
- Joined
- Jan 18, 2020
- Messages
- 88
Well I finally finished my first fantom clone. Firstly, I just started sewing three or four weeks ago so there are definite things I could have done better. Several lines are terrible and not straight at all. There are definite rooms for approval.
I started with the dimensions of 24 inches long, 12 inches wide in the middle, football shaped down to 6 inches.
The bridge loops were 20 inches long and the lineman’s belt loops are 9.5 inches long.
I used seatbelt material for the main webbing. I used mil-spec 1 inch webbing for almost everything else. I used mil spec mesh for the center and used multicam ribbon around the mesh. I used one inch camo tubular webbing on the outside of the bridge loops and lineman’s Loop.
I used gutermann tera 40 for thee threading and I am using a Bernina Aurora 440 QE For the sewing. The sewing machine did fine until it went through the 6 layers of material but it still managed.
I started out with the shape and cut the material.
Then sewed the ribbon around the mesh.
Then I measured out the seatbelt for it to go around the outside of the mesh and to give me 20 inches for bridge loops. I then put 1 inch tubular webbing onto the seatbelt material by bending the seatbelt in half. Then I put small nylon balls inside the seatbelt that was folded in the tubular webbing. I then sewed the “comfort channels” into the webbing.
I then began sewing the seatbelt webbing onto the mesh. And only sewed onto the top to begin with.
Then I took the one inch webbing and measured out the length needed for the leg loop attachments. In the photos you can see that I put the leg loop attachments across the whole bottom. I then folded more one inch webbing around the seatbelt webbing so that I could make the leg straps. I ended up using clips to hold the mesh, seatbelt webbing, and all the one inch webbing together while I sewed it.
I then measured out the the length on one inch webbing to go on the outside of the seatbelt webbing for the lineman’s belt loops. I made sure to have the 9 inch lineman’s loops. I then put more tubular webbing around the one inch webbing to reinforce the lineman’s loops. I put 3 regular zip ties inside the tubular webbing to give the loops some rigidity. I did not take any photos of me doing this part. But you can see the webbing with the lineman’s belt loops.
I then used more clips to hold the lineman’s belt onto the seatbelt material on the outside. On the inside of the saddle, I put more one inch webbing that would become my waist straps later. I put them inside the clips as well to hold them. I sewed the webbing together in the middle. Then I measured an inch and a half from the middle sewn parts and sewed perpendicular to connect the webbing on the outside to the inside. You can see the sewing lines in the photos. I then clipped the bottom to hold it secure. I then sewed the bottom the same way.
I put the metal g hooks onto the legs and put the metal buckle onto the main waist strap and it was finished.
I am super happy with how this turned out. I sat in it with a makeshift bridge. It was super comfortable leaning but it took me a second to get comfortable sitting. The bottom seatbelt strap really wanted to dig into my thighs. I used the comfort channels and it helped but did not make it perfect. I will say that it still wanted ride up on me a little. I will put the utilibridge in it tomorrow!
For the next one, I will shorten the bridge loops. 20 inches is too long. I Should have down 16 inches for the bridge loops or even 14. I may try 14 next time.
I will also make the shape of the mesh better and use those clips more to hold the material. That really helped when I started using the clips.
Any suggestions and criticism is welcome!
I started with the dimensions of 24 inches long, 12 inches wide in the middle, football shaped down to 6 inches.
The bridge loops were 20 inches long and the lineman’s belt loops are 9.5 inches long.
I used seatbelt material for the main webbing. I used mil-spec 1 inch webbing for almost everything else. I used mil spec mesh for the center and used multicam ribbon around the mesh. I used one inch camo tubular webbing on the outside of the bridge loops and lineman’s Loop.
I used gutermann tera 40 for thee threading and I am using a Bernina Aurora 440 QE For the sewing. The sewing machine did fine until it went through the 6 layers of material but it still managed.
I started out with the shape and cut the material.
Then sewed the ribbon around the mesh.
Then I measured out the seatbelt for it to go around the outside of the mesh and to give me 20 inches for bridge loops. I then put 1 inch tubular webbing onto the seatbelt material by bending the seatbelt in half. Then I put small nylon balls inside the seatbelt that was folded in the tubular webbing. I then sewed the “comfort channels” into the webbing.
I then began sewing the seatbelt webbing onto the mesh. And only sewed onto the top to begin with.
Then I took the one inch webbing and measured out the length needed for the leg loop attachments. In the photos you can see that I put the leg loop attachments across the whole bottom. I then folded more one inch webbing around the seatbelt webbing so that I could make the leg straps. I ended up using clips to hold the mesh, seatbelt webbing, and all the one inch webbing together while I sewed it.
I then measured out the the length on one inch webbing to go on the outside of the seatbelt webbing for the lineman’s belt loops. I made sure to have the 9 inch lineman’s loops. I then put more tubular webbing around the one inch webbing to reinforce the lineman’s loops. I put 3 regular zip ties inside the tubular webbing to give the loops some rigidity. I did not take any photos of me doing this part. But you can see the webbing with the lineman’s belt loops.
I then used more clips to hold the lineman’s belt onto the seatbelt material on the outside. On the inside of the saddle, I put more one inch webbing that would become my waist straps later. I put them inside the clips as well to hold them. I sewed the webbing together in the middle. Then I measured an inch and a half from the middle sewn parts and sewed perpendicular to connect the webbing on the outside to the inside. You can see the sewing lines in the photos. I then clipped the bottom to hold it secure. I then sewed the bottom the same way.
I put the metal g hooks onto the legs and put the metal buckle onto the main waist strap and it was finished.
I am super happy with how this turned out. I sat in it with a makeshift bridge. It was super comfortable leaning but it took me a second to get comfortable sitting. The bottom seatbelt strap really wanted to dig into my thighs. I used the comfort channels and it helped but did not make it perfect. I will say that it still wanted ride up on me a little. I will put the utilibridge in it tomorrow!
For the next one, I will shorten the bridge loops. 20 inches is too long. I Should have down 16 inches for the bridge loops or even 14. I may try 14 next time.
I will also make the shape of the mesh better and use those clips more to hold the material. That really helped when I started using the clips.
Any suggestions and criticism is welcome!
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